We are Manufacturer, Supplier, Exporter of Electronic Compression Testing Machines, Electronic CTM, Digital Compression Testing Machine. Our setup is situated in Kolhapur, Maharashtra, India and majorly we serve customers from African and Gulf countries.
The AIE Compression Testing Machine incorporates design features to enable high accuracy testing with economy, speed and versatility.
AlE Compression Testing Machine is designed to test metals and other materials under compression, bending, transverse and shear loads. Hardness test on metals can also be conducted.
Operation of the machine is by hydraulic transmission of load from the test specimen through pressure transducer to a separately house load indicator. The system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces.
Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the pressure transducer house in the control panel. The transducer gives the signal to the electronic display unit, corresponding to the load exerted by the main ram. Simultaneously the digital electronic fitted on the straining unit gives the mechanical displacement to the electronic display unit. Both the signals are processed by the microprocessor and load displacement on digital readouts simultaneously.
Machine consist of :
It consists of a hydraulic cylinder and a table coupled with the ram of hydraulic cylinder, mounted on a robust base. The cylinder and the ram are individually lapped to eliminate friction. The cross-head is connected to two screwed columns and is driven by a motor, for rapid adjustment of test height. An elongation scale with minimum graduation of 1.0 mm, is provided to measure the deformation ofthe specimen. Compression, transverse, bending, shear and hardness tests are conducted between the cross-head and the table.
The control panel consists of a power pack complete with drive motor and an oil tank, control valves, and electronic display unit.
A) Power Pack :
The power pack generates the maximum pressure of 200 kg/cm2. The hydraulic pump provides continuously no pulsating oil flow. Hence the load application is very smooth.
B) Hydraulic Control Panel :
Hand operated wheels are used to control the flow to and from the hydraulic cylinder. The regulation of the oil is infinitely variable. Incorporate in the hydraulic system is a regulation valve, which maintains a practically constant rate of table movements.
C) Electronic Control Pannel (Series UniversaI2001-UTE) :
Microprocessor based panel incorporating state of art techr v/ogy with following feature.
The Universal 2001-UTE series control panel can be hooked to any PC using RS-232 communication port. AlE offers different exhaustive application, Window based software package with real time graphon PC to enable that user to effectively evaluated different parameters.
The features include :
All AlE Electronic Universal Testing Machines are closely controlled for sensitivity, accuracy and calibration during every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in BS:1610 . Part 1 :1992 and IS 1828: Part 1 :1991, Electronic Universal Testing machine comply with the grade "A" of BS:1610 Part 1:1992 and class 1 of IS-1828-Part 1: 1991 an accuracy of + 1 % is granted from 2% to 100% of the capacity of machine below 20% of the selected range, the maximum permissible error is 0.2% of the full load range.
Specifications : |
Unit |
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Models |
AIE-CTE-50 |
AIE-CTE-100 |
AIE-CTE-200 |
AIE-CTE-300 |
AIE-CTE-500 |
Maximum Capacity (kN) |
500 |
1000 |
2000 |
3000 |
5000 |
Measuring Range (kN) |
0-500 |
0-1000 |
0-2000 |
0-3000 |
0-5000 |
Load resolution in N (20,000 counts full scale) |
0-25 |
0-50 |
0-100 |
0-150 |
0-250 |
Load range with accuracy of measurement ± 1.0% (kn) from 2% to 100% capacity of M/c |
10 to 500 |
20 to 100 |
40 to 2000 |
60 to 3000 |
100 to 5000 |
Maximum clearance for compression test at fully descended working piston (mm) |
500 |
500 |
700 |
700 |
1000 |
Clearance between column (mm) |
390 |
390 |
530 |
650 |
650 |
Ram Stroke (mm) |
100 |
100 |
150 |
150 |
250 |
Straining piston speed mm/min (at safe load) |
60 |
30 |
30 |
30 |
18 |
For Compression test: Upper & Lower Compression plates of diameter (mm) |
220 |
220 |
320 |
450 |
500 |
Motor for oil pump (3ph, HP) |
1 HP |
1 HP |
3 HP |
3 HP |
3 HP |
Motor for Cross head (3ph, HP) |
0.5 HP |
1 HP |
2 HP |
3 HP |
3 HP |
These include load stabilizer, Brinell test, Bend test attachment and a wide range of accessories offered on request at additional cost.
It is recommended that machines be erected on a foundation. Details on foundation can be given on request. AlE reserves the rights of change in the above specifications due constant improvement in design. The dimensions given above are all approximate.